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Textile processing workflow
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I. Finished Yarn Processing
1. Carding and drawing: Cotton or synthetic fibers are disentangled and roughly aligned, then wound and compacted to form finished yarn.
2. Combing: Further sorts and removes impurities from the finished yarn, enhancing its purity.
3. Spinning: The finished yarn is drawn and twisted on a spinning machine to form the final yarn.
II. Weaving and Processing
1. Weft insertion: The warp yarns are threaded through the cotton rollers on the loom to facilitate their interlacing with the weft yarns.
2. Weft Yarn Threading: Pass the weft yarn through the heddles of the loom and interlace it with the warp threads.
3. Weaving: The fabric is produced by weaving on a loom, resulting in a woven surface.
III. Textile Printing and Dyeing Processing
1. Printing and Dyeing Design: Based on product requirements, design printing and dyeing patterns on the fabric surface.
2. Pre-treatment: The fabric surface is cleaned to ensure optimal printing and dyeing results.
3. Coloring: Dyes are applied to the fabric surface to create a printed or dyed effect.
4. Color Fixing: After dyeing, a fixing process is applied to securely set the dye onto the fabric surface.
IV. Garment Manufacturing
1. Cutting: The printed and dyed fabric is cut according to the pattern to produce finished garments.
2. Sewing: The individual components of the garment are stitched together using a sewing machine.
3. Pressing: The finished garment is pressed flat using specialized pressing equipment.
4. Finished-product inspection: Inspect the finished products to ensure their quality meets the specified standards.
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